ONE TEAM ONE GOAL SAVING LIVES
Engineering Excellence

Advanced Ballistic
Protection Systems

Precision engineering meets certified safety. We utilize B6/B7 certified steel and multi-layered glass to ensure zero-compromise security for every vehicle.

View Specifications
Ballistic Steel
Certified CEN Level B6/B7
Armored Glass
Multi-layer Polycarbonate
Suspension & Runflats
Heavy Duty Upgrades
Blast Mitigation

Blast Mitigation Mechanism

When a blast wave or shock event hits a polyurea-coated surface, the material undergoes a systematic step-by-step process to protect the structure and its occupants:

Surface Deformation

The underlying metal or composite may deform but is constrained by the polyurea.

Energy Absorption

Polyurea stretches elastically, absorbing energy rather than transferring it.

Fragment Retention

If the base material fractures, polyurea holds fragments together like a skin.

Failure Delay / Prevention

High elongation delays catastrophic failure, buying time for safety systems.

  • Initial Shock Impact: The blast wave strikes the coated surface.
  • Structural Integrity: Engineered to maintain cohesion during extreme impact events.
Blast Mitigation Mechanism
Polyurea Spray Application
Detail View
Blast Mitigation

Transparent Armor Specifications

All glasses are bullet-resistant transparent armor multi-layer glass and polycarbonate inner layer to prevent fragmentation upon ballistic impact.

Multi-Hit Certification

All ballistic glass is rated according to required protection levels with Multi-Hit Certification.

Anti-Spall Shield

Integrated shield protecting against shattering glass for maximum safety.

Optical Quality

Finest optical quality with minimal distortion for clear visibility.

UV & Delamination Resistance

No de-lamination or discoloration from interior UV rays.

  • Multiple Impact Protection: Engineered to withstand successive ballistic hits.
  • Advanced Layering: Multi-layer glass and polycarbonate inner construction.
Transparent Armor Specifications
TRANSPARENT ARMOR
Detail View
Blast Mitigation

Opaque Armor Specifications

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Comprehensive armoring solutions using ballistic grade steel and composite construction to ensure maximum protection against high-powered rifle fire and blast threats.

Six-Sided Protection

Passenger compartment armoring using Ballistic steel to defeat 7.62x51 rifle fire.

Blast Resistant Floor

Floor fitted with armored Steel for blast protection against 02 DM51 grenades.

Critical Component Armor

Protection for kick panels, fenders, firewall, pillars, Radiator, ECM, and Battery.

Interior Frame Overlap

Ballistic steel frame providing overlap and backup protection for doors and windows.

  • Welded Construction: All welded ballistic grade composite and steel construction.
  • Ballistic Integrity: Engineered to minimize ricochet and ensure projectile contact with armor.
Opaque Armor Specifications
BALLISTIC GRADE STEEL
Detail View
Blast Mitigation

Armored Door Panels Assembly

High-strength ballistic steel armoring for doors and structural pillars, specifically engineered for maximum durability, longevity, and superior occupant security.

Ballistic Steel Reinforcement

Doors, pillar posts, side panels, and firewalls armored according to defined defeat standards.

Heavy Duty Door Hinges

Custom-manufactured hinges for extended longevity, connected directly to the armoring steel.

Enhanced Safety Systems

Additional manual locking latches and heavy-duty travel retainers to prevent unwanted access.

Robust Interior Panels

All interior door panels feature heavy-duty grab handles for durability and utility.

  • Direct Armor Connection: Hinges are directly integrated with the steel doors and pillars.
  • Comprehensive Coverage: Full armoring including kick-panels, bulkhead doors, and firewall.
Armored Door Panels Assembly
PAK ARMORING
Detail View
Polyurea Coating For Blast Mitigation

Polyurea Coating For Blast Mitigation

Polyurea is a two-component, spray-applied elastomer formed by the reaction of an isocyanate component and a resin blend. These properties make it ideal for absorbing dynamic loads, especially from blast and impact scenarios.

High Elongation

Description: Up to 600–800% elongation at break, providing extreme flexibility under stress.

Fast Cure Time

Description: Sets in seconds and can be walked on within minutes, ensuring quick deployment.

High Strength

Description: Tear resistance of 75–150 N/mm and tensile strength of 15–40 MPa.

Thermal Resistance

Description: Remains stable and effective in temperatures ranging from -40°C to 150°C.

  • Available in Shore hardness ranging from A85 to D50 for various applications.
  • Spray-applied coating that creates a continuous, protective barrier.
Polyurea Coating For Blast Mitigation
Spray Application Process
Detail View
Blast Mitigation

MIG Welding

MIG welding is a high-speed arc welding process that uses a continuous, consumable wire electrode and a shielding gas (typically an Argon/CO2 mix) to create strong, clean joints. It is the industry standard for automotive repair and armoring.

Arc Welding Efficiency

A high-speed process utilizing a continuous wire electrode for rapid and precise fabrication.

Thermal Precision

Electric arc reaches temperatures between 6,000°F and 10,000°F, while the weld pool sits at 3,000°F.

Point-and-Shoot

Valued for its simplicity and speed, making it significantly faster than TIG or Stick welding.

Multi-Material Use

Ideal for general fabrication on both high-grade steel and aluminum used in armoring.

  • Structural Integrity: Ensures strong, clean joints essential for high-powered rifle and blast protection.
  • Manufacturing Excellence: Proven industry standard for professional automotive manufacturing and repair.
MIG Welding
Spray Application Process
Blast Mitigation

Armored Overlaps

Armor overlaps are installed at all doors to prevent penetration through doorposts and pillars. Overlap is used throughout joints to prevent gaps and ensure a complete ballistic shield.

Door & Pillar Safety

Specifically installed at all doors to prevent any penetration through vulnerable doorposts and pillars.

Gapless Protection

Overlap is used throughout all joints to prevent gaps, ensuring no weak points in the armoring

Structural Reinforcement

These overlaps also act as structural reinforcement to provide extra strength to the vehicle's body.

Blast Resistance

Engineered to prevent doors from collapsing inside the vehicle during a high-impact blast scenario.

  • Maximum Integrity: Overlaps ensure 100% coverage across all critical joints and seams.
  • Enhanced Durability: Provides structural stability to the cabin during extreme impact.
Armored Overlaps
Spray Application Process
Blast Mitigation

A, B & C Pillar Post Reinforcement

Door pillars are reinforced to bear the extreme weight on hinges and accommodate the additional weight of the armored doors. This ensures structural integrity and smooth operation of the vehicle’s entry points

Front Pillar (A) Support

Heavy-duty reinforcement at the front door pillars to prevent sagging and ensure long-term hinge durability.

Center Pillar (B) Overlap

Central reinforcement that provides a solid base for heavy armored door hinges and center-side protection.

Rear Pillar (C) Protection

Structural upgrades to the rear pillars to balance the additional ballistic load of the vehicle.

Concealed Armor

Ballistic panels are precision-installed behind all pillars to eliminate any ballistic gaps.

  • Weight Distribution: Specifically engineered to bear the heavy load of armored doors without frame fatigue.
  • Ballistic Continuity: Ensures that pillars act as a continuous shield, leaving no vulnerable points.
A, B & C Pillar Post Reinforcement
Spray Application Process
Blast Mitigation

Shin Guard Panels & Fire Wall Protection

To ensure maximum cabin safety, armored panels are strategically integrated into the vehicle’s front structure. This process involves a complete overhaul of the dashboard area to create a seamless ballistic barrier between the engine and the occupants.

Dashboard Armoring

The dashboard is removed to install high-grade armored panels directly between the dashboard and the engine bay.

Lower Body Protection

Specialized armor plating is fitted to offer dedicated protection to the feet and shin area of the driver and passengers.

Fire Wall Protection

Reinforced steel panels are installed against the firewall to prevent penetration from front-facing ballistic or blast threats.

Front Fender Armor

Protection is extended to the front fenders, ensuring the entire front section of the passenger compartment is secure.

  • Precision Engineering: Panels are custom-fitted to the vehicle's frame to eliminate gaps while maintaining original interior aesthetics.
  • Full Frontal Defense: Engineered to neutralize high-velocity projectiles and absorb energy from front-facing impact scenarios.
Shin Guard Panels & Fire Wall Protection
Spray Application Process
Blast Mitigation

Floor Protection

Entire floor of the vehicle is armored with a rigid ballistic steel to protect against the level of protection required. This ensures comprehensive coverage against under-vehicle blast threats while maintaining structural integrity.

Rigid Ballistic Steel

The entire floor area is reinforced with high-grade, rigid ballistic steel for maximum safety.

: Concealed Armor

Armor is strategically concealed under the carpet and seats to maintain the original factory appearance of the vehicle.

Tailored Safety

Specifically engineered to meet and exceed the required ballistic and blast protection levels.

Interior Preservation

Designed to fit perfectly within the cabin floor frame without compromising passenger space or comfort.

  • Blast Mitigation: Engineered to absorb and deflect energy from grenades and other under-vehicle explosive devices.
  • Discrete Armoring: Ensures that the armoring remains invisible to the naked eye, preserving the vehicle's OEM look.
Floor Protection
Spray Application Process
Blast Mitigation

Electrical System

All electrical equipment’s are modified as necessary to protect against the armoring process and tested for any defects. This ensures that the vehicle’s electrical integrity remains intact despite the heavy structural modifications

Protective Modification

All electrical equipment is modified as necessary to protect it during the complex armoring process.

Quality Assurance

Every electrical component and connection is thoroughly tested for any defects to ensure 100% reliability.

Individual Fusing

Any additional or optional electric equipment installed on the vehicle is individually fused for maximum safety.

Loomed & Marked Wiring

All wires are professionally loomed and clearly marked, following strict vehicle safety standards.

  • Safety Compliance: Wiring is organized and marked as required by international vehicle safety standards.
  • Fault-Free Performance: Exhaustive diagnostic testing for all modified and additional electrical systems.
Spray Application Process
Blast Mitigation

Heavy-Duty Suspension System

Specialized heavy-duty suspension systems are installed to compensate for the additional weight of the armored vehicle. This ensures optimal handling, stability, and passenger comfort under high-load conditions.

Front Suspension

Heavy-duty shocks and coil springs are installed in the front to manage the engine and front armor weight.

Rear Suspension

Heavy-duty leaf springs with reinforced shocks at the back for maximum weight support.

Load Balancing

Components are specially made to maintain the vehicle's balance and prevent sagging after armoring.

Armored Grade Parts

Every part is engineered to endure the extreme stress and rigorous demands of armored vehicle operations.

  • Enhanced Stability: Designed to provide smooth maneuvering even with significant ballistic load.
  • Custom Engineering: Suspension components are specifically tailored for each vehicle model to ensure perfect fitment.
Heavy-Duty Suspension System
Spray Application Process
Detail View
Blast Mitigation

High-Performance Braking System

To ensure maximum safety and control for the increased weight of an armored vehicle, the braking system is upgraded with specialized high-performance components designed for extreme conditions.

Heavy-Duty Rotors

Specifically manufactured for armored vehicles to provide superior stopping power and durability.

Ceramic Brake Pads

Advanced ceramic pads are installed to withstand the excessive temperatures generated during braking

Thermal Resistance

Engineered to prevent brake fade by efficiently dissipating heat under high-load tactical scenarios.

Enhanced Safety

Modified system ensures the vehicle can come to a safe and immediate stop despite the additional ballistic weight.

  • Custom Manufacturing: Components are specifically engineered to handle the rigorous demands of armored vehicle operations.
  • Reliable Performance: Rigorously tested to ensure consistent braking performance in high-temperature environments.
High-Performance Braking System
Spray Application Process